Five Basic Classifications Of Machine Safeguards

There are many ways to design and use machine safeguarding. The type of operation, size or shape of stock, method of handling, the physical layout of the work area, type of material, and production requirements or limitations will help to determine the appropriate machine safeguarding method for the individual machine.

Generally, a power transmission apparatus is best protected by fixed guards enclosing dangerous areas. Several kinds of machine safeguarding may be possible for hazards at the point of operation, where moving parts perform work on stock. One must always choose the most effective and practical means available.

Five General Classifications of Machine Safeguards

We can group machine safeguards under five general classifications.


Guards are barriers that prevent access to dangerous areas of machines. Guards can be made of various materials, such as metal, plastic, or wood, and are typically attached to the machine using screws, brackets or clamps. Common guard types include door guards, gate guards, and fence guards.

Guards must be properly installed and maintained to be effective. Improperly installed or maintained guards can create hazards themselves or may fail to protect workers from hazards.


A safety device may perform one of several functions. It may stop the machine if a hand or any part of the body is inadvertently placed in the danger area; restrain or withdraw the operator’s hands from the danger area during operation; require the operator to use both hands on machine controls, thus keeping both hands and body out of danger, or provide a barrier which is synchronized with the operating cycle of the machine to prevent entry to the danger area during the hazardous part of the cycle.


To consider a part of a machine to be machine guarded by location, the dangerous moving part of a machine must be positioned so that those areas are not accessible or do not present a hazard to a worker during the normal operation of the machine. This may be accomplished by locating a machine so that the hazardous parts of the machine are located away from operator work stations or other areas where employees walk or work.

Potential Feeding and Ejection Methods

Feeding and ejection methods generally do not require the operator to place his or her hands in the danger area. In some cases, no operator involvement is necessary after the machine is set up. In other situations, operators can manually feed the stock with the assistance of a feeding mechanism. Properly designed ejection methods do not require operator involvement after the machine starts functioning.

Miscellaneous Aids

While these aids do not give complete protection from machine hazards, they may provide the operator with an extra margin of safety. Sound judgment is needed in their application and usage. Below are several examples of possible applications.

About Mohsin Wochoo

I'm Mohsin, a dedicated health and safety manager with over 7 years of experience in the industry. Currently, I work with AECOM USA and take pride in being a part of this globally renowned company that specializes in engineering, design, and infrastructure development. Throughout my career, I have been deeply committed to promoting and maintaining a safe and healthy work environment for employees and stakeholders alike.

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